EV charging station design
and engineering.
The work that settles a commercial EV charging project before a trench is cut: a load calculation for the chargers you want, the utility application, and a stamped drawing set your permit office will accept.
- Load calculations and single-line drawings for commercial EV charging
- The utility application prepared and the interconnection followed through
- Designs built to NEC Article 625 and the code enforced at your address
47 states
EV charging station design and engineering
The drawing is the easy part. The power is not.
A DC fast charger (DCFC) is new load landing on a service that was sized for a store. Whether your site can carry it, and what the utility has to change if it cannot, is the question engineering exists to answer, and it is where United Uptime Services starts every EV project.
The load calculation decides the project. The new charger load, sized at 125 percent of continuous draw, is what tells you whether the service holds or the utility sets a larger transformer.
The utility runs on its own calendar. The application goes in early, and once a transformer is on order the utility’s schedule becomes the project’s commissioning schedule.
Drawings a plan reviewer will accept. Site plan, single line and construction details, sealed by an engineer licensed in your state, so the permit office has no reason to send the set back.
What happens between the site walk and the permit set.
Four steps from a parking lot to a drawing set a permit office will accept.
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1
Day one
Virtual site walk and data collection
Existing service and transformer located, the conduit route mapped, and the stall layout checked against how traffic already moves through the lot.
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2
Usually the longest item
Utility application and interconnection
The application goes in, the utility sizes the transformer and service, and from that point their calendar sets the project’s calendar.
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3
Runs alongside the utility
Design and stamped drawings
Site plan, single line and construction details, built to NEC Article 625 and sealed by an engineer licensed in your state.
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4
Handed to permitting
Permit set and handoff
The sealed set is packaged for submittal with the cut sheets and handed to permitting. Review comments, when they come, are answered by the engineer who sealed it.
Designs follow NEC Article 625 and the accessibility requirements that apply to your site, then go to your local authority having jurisdiction for review. Utility timelines vary by market and sit outside anyone’s control. These are typical phases, not commitments. Check local and state requirements.
What you get when engineering is done.
A package you own. If you ever take the project to another contractor, they start from this rather than from a blank sheet.
The number
Charger load calculation
What the chargers add at 125 percent of continuous draw, built from the manufacturer’s rated input for the make and model you choose.
The layout
Site plan and stall layout
Charger locations, the conduit route, accessible stalls and the turning radius, drawn on your property rather than on a typical.
The electrical set
Single line and construction details
Service through to the chargers, conductor sizing, and the construction details for pads, bollards and mounting.
The application
Utility application package
The interconnection paperwork your utility asks for, including the charger count and spec sheets, and the correspondence tracked until you have an answer.
On this page
Before design starts
01What is in a site assessment? 02Can my site support DCFC?Power and the utility
03What power does DCFC need? 04How long does the utility take?Drawings and approvals
05What drawings are required? 06What is NEC Article 625? 07Do drawings need a stamp?Before design starts
What does an EV charging site assessment look at?
The service, the distance and the lot, in that order.
The assessment starts at the electrical service: what is there now and the size of the transformer on your property. Then the distance from that service to the stalls you want, because that run sets the trenching and it is usually the largest variable between two sites that look identical from the street. Then the lot itself, which means the traffic pattern, turning radius, accessible stalls, and where a charger can sit without becoming a target for a delivery truck.
Everything the design says later is decided by what gets measured on that walk.
How do I know whether my site can support DCFC?
A load calculation answers it, and the transformer usually decides it.
DCFC arrives as a block of load most retail services were never sized for, so the question is rarely the panel and almost always the service and the transformer feeding it. Three things settle it: the capacity left after the store, what the transformer on your property can carry, and how far the stalls sit from the service.
Two sites that look the same from the road can land in very different places once those three are measured, which is why we assess before we quote.
Power and the utility
How much power does DCFC need?
Three-phase service, usually at 480 volts on commercial sites.
A DC fast charger takes three-phase power and is normally fed at 480 volts. The actual draw depends on the charger you choose and how many you install.
That is why we ask for the make and model early. The manufacturer’s rated input is what the load calculation and the utility application are built from, so give us the equipment and we will tell you the service it needs.
How long does the utility take, and what drives it?
Longer than the rest of the project, and the transformer drives it.
The utility studies the added load on the existing transformer, based on the number of chargers you want to add. What moves the date is equipment lead time, the utility’s own engineering review, and whether the upgrade needs work in the right of way.
It varies by market and sits outside anyone’s control, which is exactly why the application goes in at the start of design rather than at the end of it.
Drawings and approvals
What drawings does a permit office need for EV charging?
A site plan, an electrical single line and construction details, at minimum.
Most jurisdictions want a site plan showing stall layout, charger locations, the conduit route and accessible parking; a single-line diagram from the service through to the chargers, with the load calculation behind it; and details for the pads, bollards and mounting. Some add a photometric plan or a separate accessibility exhibit.
The list belongs to your local authority having jurisdiction, so we confirm it with them before the set is drawn rather than after it comes back. Check local and state requirements.
What is NEC Article 625, and what does it require?
The section of the National Electrical Code written for EV charging equipment.
Article 625 covers the conductors and equipment that connect a vehicle to the supply, and it is where the rules for charging equipment, disconnects, cord and cable management, and overcurrent protection live. The requirement that shapes a design most is continuous load: charging circuits are sized at 125 percent of maximum draw.
Which edition applies to you depends on what your state and city have adopted, and adoption lags publication, so we design to the version enforced at your address rather than the newest one in print. Check local and state requirements.
Do EV charging drawings need a licensed engineer’s stamp?
For commercial work at this scale, in most jurisdictions yes.
Commercial electrical work that touches the service usually has to be sealed by an engineer licensed in the state where the site sits. Some smaller projects get through on a contractor-drawn set.
Because it varies, we confirm the requirement with the permit office and the utility before the set is drawn, and we produce stamped drawings where they are required. Check local and state requirements.
Where this page sits in the bigger project.
- EV charging station design and engineering in 47 states, with the load study, the utility application and the stamped drawing set handled by one team.
- Not served: Alaska, Hawaii, California. We say so before you spend time on scoping.
- We run projects in several states at the same time, so a multi-site rollout does not have to happen one market after another. See all locations
Phase 1
Engineering
Load calculations, the utility application and stamped EV charging station design drawings, settled before anyone breaks ground.
Phase 2
Permitting
The permits your project needs, pulled and filed jurisdiction by jurisdiction, so you never sit in a permit office.
Phase 3
Installation
Trenching, conduit, concrete and the charger set, plus replacing or adding to the chargers already in the ground.
Phase 4
Inspection
We schedule the inspection with your local inspection authority, meet the inspector, and close out any findings.
Phase 5
Utility energization
Chargers cannot take a session until the utility flips the switch. We stay on that handoff until the site is energized.
Send us the site. We will tell you what the power will take.
A United Uptime Services project manager walks the layout with you, pulls the service information, and comes back with a load calculation and a site plan you can price against. The electrical work is called out separately from the equipment, so you can see where the number comes from.
One point of contact
One project manager owns the site walk, the drawings and the permit set, and stays with the project through construction.
Drawings you own
Load calculation, site plan, single line and construction details come back to your team as files you keep, not as a set you have to ask for twice.
Engineering on our team
Load calculations and NEC Article 625 review are done in house, then stamped by a licensed engineer in your state. Check local and state requirements.
Prefer to talk first? Call (833) 543-0101 and ask for the EV Charging division. They will pull up your site while you are on the phone.
Tell us about the site
Number of stalls, existing chargers, and anything you already know about the electrical service. Read by a project manager, not a sales queue.